China Good quality Fast Action High Pressure Motor Shell Mold New Energy Aluminum Die Casting Mould Base for Automotive vacuum pump design

Product Description

Product Description

 

Product name High Pressure Die Casting Mold
Mould Material H13, DIEVAR,SKD61, 8407, 8418, 1.2343,1.2344,1.2367,3Cr2W8V, 4Cr5MoSiV, W400, DAC55, DH-31, etc
Casting Alloy Aluminum, Magnesium
Cavity Qty Single Cavity, Multiple Cavity or Unit Cavity
Tonnage 200T-4400T
Treatment Heat Treatment, Nitriding, Polishing etc.
Mold Life 50,000 to 300,000 depend on products
Applications 1. Automobile and motorcycle parts;
2. Telecom Parts;
3. Electrical appliance parts;
4. Lights & lamps parts;
5. Industrial hardware and Machine Sparepart;
6. Household Appliance parts;
7. Medical Instrument parts;
Lead Time 35-60 days
Special request According to customer’s request

 

Our Advantages

 

1)

Around 20 years mold making experience, certificated with IS09001 & IATF 16949 and with skilled and professional workers. We are the expert at Strong engineering, exquisite workmanship, products of various materials high precision request and complex shapes;
2) More than 30 countries export experience ensure our technical team are able to offer tailor-made service with International standard towards to our customers;
3) We are big company group investing a lot on hardware and software facilities. We have advanced and high precision equipment and machines as well as latest mold design software and mold flow analysis software;
4) Work with many world class Japanese brands, sound & rigorous Japanese management and quality control system.Very high quality in the industry;
5) Direct export to be sure cost-effective and competitive. For some mature molds,we are 20-30% cheaper than others;
6) Three factories guarantee our plenty production capacity and our short lead time and quick response capability;
7) Familiar with material industry, to use  high quality materials to be sure long life time and excellent hot runner system and cooling system to increase production efficiency;

 

Mold & molding parts we made

 

Patents Awards Certificates

Global customers & Exhibition

Company Profile

About Us:

As the professional tooling & Die making company group in China, Symbos has 3 manufacturing bases, 2 in ZheJiang and 1 in HangZhou. We can provide customers with products and services which not only meet their requirements in quality products but surpass their expectations each time. We pride ourselves in offering customers bespoke services at every stage.

Symbos provides professional mould, mould components, injection moulding and CNC machining for domestic as well as oversea companies. A certain number of products have been exported to Japan, Germany, USA, Canada, Italy, Spain, India, Thailand and other countries. We work with the world-class brands like Toyota, Nissan, Arcelik, Simens, BMW, Philips, AISIN, etc.

Symbos works with a diverse range of customers from a variety of industry sectors, included but not limited to: Automotive,, home appliances, electronics products, house-hold goods, consumer products and small precision parts. Based on innovation and investment in advanced equipment and economically attractive concepts, we are successful in not only high-end die casting die but als low cost plastic injection mold.

For die casting mold, 90% is automotive sector. For plastic injection mold, we are strong on electronics products, home appliances (MDA& SDA), house-hold goods, insert molding, over molding and precision parts like caps and connector. We provide plastic injection mold as well as plastic molding parts.

Punctuality and know-how, dedication and skilled people are the CHINAMFG basis for our many years of successful operation.
Innovation and investment in advanced equipment and new applications are the driving forces for the common success.

We expect to work with your esteemed company to realize mutual growth!

Packaging & Shipping

 

Q&A:

Q1. Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q2.  What do I need to provide if I want to customize products and get a offer?
A:  Pls send 2D or 3D drawing(.step/.stp/.igs/.dwg is prefer) or samples and detailed requirement.
Q3.  What’s the process of Customized product?
A:1. Mold design from product drawings or samples. 2. Confirm the drawings with customer. 3. Make mold.  4. T1 test and send samples to customer for adjustment. 5. Adjust mold and retest and send samples to customer for approval. 7. Receive confirmation from customer. 8.Send out mold or arrange series production.
Q4: What if I got some defective mold/products?
A: We will take full responsibility for our defaulty. We will implement the fastest remedy to rework or to reproduce on our account. As for parts, will exchange good products or refund you immediately. If you have any questions, please feel free to contact us.
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Warranty: 1 Year
Application: Car, Household Appliances, Home Use, Electronic, Hardware, Commodity
Material: Aluminium
Demoulding: Automatic
Surface Treatment: Heat Treatment
Using Hardness: >HRC45
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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motor base

How does the selection of a motor base impact the overall performance of the motor?

The selection of a motor base can have a significant impact on the overall performance of the motor. Here’s a detailed explanation:

1. Vibration and Noise Reduction: The motor base plays a crucial role in reducing vibration and noise generated by the motor. A properly selected motor base with vibration-dampening properties, isolation features, and noise-reducing designs can effectively minimize vibrations and noise. By reducing these unwanted effects, the motor base helps improve the overall performance of the motor by enhancing equipment reliability, reducing maintenance needs, and creating a quieter working environment.

2. Stability and Alignment: A motor base provides a stable mounting platform that ensures proper alignment of the motor. Proper alignment is essential for optimal motor performance. Misalignment can lead to increased friction, wear and tear, reduced efficiency, and premature failure of motor components. By maintaining stability and alignment, the motor base helps the motor operate smoothly and efficiently, maximizing its performance and lifespan.

3. Structural Integrity: The motor base supports the weight and dynamic forces of the motor. It must be robust and structurally sound to withstand the mechanical stresses imposed during motor operation. A well-selected motor base with adequate load-bearing capacity and structural strength ensures the motor remains securely mounted, preventing excessive vibration, movement, or structural damage. This contributes to the overall performance and reliability of the motor and the connected equipment.

4. Heat Dissipation: Motors generate heat during operation, and efficient heat dissipation is crucial for maintaining optimal motor performance and preventing overheating. The motor base can impact heat dissipation by providing proper airflow and ventilation around the motor. Well-designed motor bases often incorporate features such as cooling fins, ventilation channels, or heat sinks to facilitate heat dissipation. Effective heat dissipation helps prevent motor overheating, improves efficiency, and prolongs the motor’s operational life.

5. Installation Flexibility: The motor base’s design and features can impact the ease and flexibility of motor installation. Features such as adjustable mounting slots, rotatable base plates, or customization options allow for easier installation in various orientations, adaptability to different mounting configurations, and accommodation of specific application requirements. A well-selected motor base that offers installation flexibility simplifies the installation process, saves time, and ensures proper motor positioning, contributing to overall motor performance.

When selecting a motor base, it’s important to consider factors such as motor size, load requirements, environmental conditions, vibration and noise considerations, and any specific installation constraints. Choosing the right motor base that aligns with these factors can optimize motor performance, improve reliability, reduce maintenance needs, and enhance overall operational efficiency.

In summary, the selection of a motor base has a direct impact on the overall performance of the motor. A well-chosen motor base reduces vibration and noise, ensures stability and alignment, supports structural integrity, facilitates heat dissipation, and provides installation flexibility. By considering the specific requirements of the motor and the application, the right motor base can enhance motor performance, reliability, and efficiency.

motor base

Can motor bases be used with both AC and DC electric motors?

Yes, motor bases can generally be used with both AC (alternating current) and DC (direct current) electric motors. Here’s a detailed explanation:

1. Universal Compatibility: Motor bases are typically designed to accommodate a wide range of motor types and sizes. They are engineered to provide a universal mounting interface that can support various motor configurations, including both AC and DC motors. This allows for flexibility and ease of installation regardless of the motor type.

2. Standardized Mounting Patterns: Motor bases often adhere to standardized mounting patterns, such as those defined by organizations like the National Electrical Manufacturers Association (NEMA) or the International Electrotechnical Commission (IEC). These standards specify the dimensions and hole patterns for motor mounting, ensuring compatibility with different motor types, including AC and DC motors.

3. Adjustability: Many motor bases feature adjustable mounting slots or bolt-hole patterns. This adjustability allows for fine-tuning the motor’s position and alignment during installation, regardless of whether it’s an AC or DC motor. Adjustability is especially important for achieving optimal alignment, which is crucial for motor performance and efficiency.

4. Mechanical Stability and Support: Motor bases provide mechanical stability and support to electric motors, regardless of their power source. They help secure the motor in place and prevent excessive vibration, ensuring reliable and efficient operation. The structural integrity and load-bearing capacity of motor bases are designed to handle the requirements of both AC and DC motors.

5. Application-Specific Considerations: While motor bases can generally be used with both AC and DC motors, it’s important to consider specific application requirements. AC and DC motors may have different operational characteristics, such as starting current, torque characteristics, or speed control methods. These differences may influence the selection of a motor base, particularly if the application demands specialized features or adjustments to accommodate the specific motor type.

When selecting a motor base for use with AC or DC motors, it’s advisable to consult the motor manufacturer’s recommendations and specifications. Additionally, consider any application-specific factors that may influence the choice of motor base, such as environmental conditions, load requirements, or vibration considerations.

By ensuring compatibility and proper installation, motor bases can effectively support and enhance the performance of both AC and DC electric motors across a wide range of applications.

motor base

What role does a motor base play in reducing vibration and noise from motors?

A motor base plays a crucial role in reducing vibration and noise generated by motors. Here’s a detailed explanation:

Electric motors can produce significant vibrations and noise during operation, which can have negative effects on equipment, structures, and human comfort. Motor bases are designed to minimize these vibrations and noise by performing the following roles:

1. Vibration Dampening: Motor bases are constructed using materials and designs that help dampen the vibrations produced by motors. Materials with good vibration-dampening properties, such as steel or cast iron, are commonly used in motor bases. These materials absorb and dissipate vibrations, preventing them from propagating to the supporting structure. By reducing vibrations, motor bases help minimize the transmission of vibrations to surrounding equipment, which can prevent damage, improve performance, and extend the lifespan of connected machinery.

2. Isolation: Some motor bases incorporate isolation features to further reduce vibration transmission. These bases may include elastomeric mounts, springs, or other damping elements that isolate the motor from the mounting surface. These isolating elements absorb and dissipate vibrations, providing an additional layer of protection against vibration transmission. Isolation helps prevent vibrations from being transferred to the supporting structure, reducing the potential for structural damage and minimizing noise generation.

3. Stability and Alignment: Proper alignment and stability of the motor are essential for reducing vibrations. Motor bases provide a secure and stable mounting platform that ensures the motor remains properly aligned during operation. Proper alignment helps reduce vibrations caused by misalignment, unbalanced loads, or belt tension issues. By maintaining stability and alignment, motor bases contribute to smoother motor operation, minimizing vibrations and associated noise.

4. Noise Absorption: In addition to reducing vibrations, motor bases can also help absorb and dampen noise generated by motors. The materials and construction of the base can contribute to noise reduction. For example, motor bases made of sound-absorbing materials or incorporating noise-reducing designs can help mitigate the noise generated by the motor, creating a quieter working environment.

By addressing vibration and noise issues, motor bases contribute to improved equipment performance, reduced maintenance needs, enhanced operator comfort, and increased workplace safety. However, it’s important to note that the effectiveness of a motor base in reducing vibration and noise depends on factors such as the motor size, operating conditions, mounting configuration, and the specific design features of the base.

In summary, motor bases play a vital role in reducing vibration and noise from motors. They dampen vibrations, isolate the motor, provide stability and alignment, and can contribute to noise absorption. By minimizing vibrations and noise, motor bases help protect equipment, structures, and human well-being, ensuring smoother and quieter motor operation.

China Good quality Fast Action High Pressure Motor Shell Mold New Energy Aluminum Die Casting Mould Base for Automotive   vacuum pump design		China Good quality Fast Action High Pressure Motor Shell Mold New Energy Aluminum Die Casting Mould Base for Automotive   vacuum pump design
editor by CX 2024-03-28

motor bases

As one of leading motor bases manufacturers, suppliers and exporters of mechanical products, We offer motor bases and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of motor bases

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